450 High Performance Polyurethane Coating
Application Instruction
Glossary, attractive topcoat
Outstanding weather resistance with excellent colour and gloss retention
Resistant to board range of corrosive atmospheres
Resists soil pickup easily cleanable
Cures through with temperatures range
Hard, tough, flexible and abrasion resistant
Typical Uses
As a finish coat where attractive appearance and a wide range of corrosive resistance is required chemical plants, pulp and paper mills, offshore platforms, petroleum refineries, containers
For complete information on surface preparation, environmental conditions, application, and safety precautions, see this product's application instructions. Like all high performance coatings, Khemix 450 must be applied as recommended to obtain the maximum performance
Application Data Summary
Surface preparation-Refer to application instructions for primer and intermediate coats
Equipment- Standard industrial spray equipment, either conventional or airless
Chemical Resistance Guide
(when applied over suitable primer or intermediate coat):
Environment |
Splash and Spillage |
Fumes and Weathering |
Acidic |
Very good |
Excellent |
Alkaline |
Very good |
Excellent |
Solvents |
Good |
Excellent |
Salt Solutions |
||
Acidic |
Excellent |
Excellent |
Neutral |
Excellent |
Excellent |
Alkaline |
Excellent |
Excellent |
Water |
Excellent |
Excellent |
This table is only a guide
Physical Data
Finish . Glossy
Colour .See colour red
Surface Concrete or primer steel
Components ...2
Curing Solvent release and chemical reaction between components
Volume Solids 50% ± 3 (ASTM D2697)
Dry film thickness (per coat) .2 mils (50 microns)
Coats ..1or 2
Calculated Coverage at 2 mils ( 50 µ ) .401 sq ft/gal (10.0 sq m/ltr)
Allow for application losses and surfaces irregularities
Application .. .Airless or conventional spray
Pot life ..16 hrs @ 77º F (25º C)
Drying time (ASTM D 1640)
To Touch .=> 2 hours @ 77º F(25º C)
Dry through .=> 8 hours @ 77º F(25º C)
Recoat-min ..=>4 hours
Recoat-max .=> Indefinite
Pot life and drying time are dependent on temperature
Mixing ratio (by volume) 7 part component A to 1 part components B
Temperature Limit
Continuous .200ºF(93ºC)dry
Intermittent .250ºF(121ºC)dry
Application temperature . 200ºF(93ºC)dry
Flash point(closed up)
Resin ...74ºF(23ºC)
Application Procedure
PRIMERS: apply over Khemix organic primer or builcoat. Surface coating prior to applying Khemix 450 must be free of dust, contamination, grease and oil etc. Spot rust must be touch-up accordingly.
Application Equipment
The following is a guide ; suitable equipment from other manufacturers may be used. Changes in pressure and tip size may be needed for proper spray characteristics.
Airless Spray-standard equipment such as Graco deVilbiss, Mordsen-Bede, Speeflo, or others having a 28:1 or higher pump ratio and a fluid tip with a 0.017-0.021 thou fluid tip.
Conventional Spray-industrial equipment such as Devilbiss MBC or OGA spray gun. Separate air and fluid pressure regulators,mechanical pot agitator and a moisture and oil trap in main air supply line are recommended.
Application Procedure
Khemix 450 is two components packaged in the proper proportions which must be mixed together before use.
Flush equipment with thinner before use.
Stir each component thoroughly, then add cure to resin and mix until uniformly blended to aworkable consistency. Do not mix more material than will be used 20 hours at 65-70º F(18-21º C). Pot life is shorten by higher temperatures.
Thinning normally not required, if thinning necessary for workability, add Khemix 065 up to 1 pint (approximately 10%) per gallon of Khemix 450.
Apply a heavy, wet coat in even, parallel passes overlapping each pass 50% to avoid bare areas, pinholes or holidays.
Double coat all welds, rough spots, sharp edges and corners, rivets, bolts, etc.
Application at 4 to 4.5 mils ( 100 to 112 microns ) wet film thickness will normally provide 2 to 2.5 mils (50 to 55 microns)dry films.
Check thickness of dry coating with a nondestructive dry film thickness gauge such as a mikrotest or Elcometer. If less than specified thickness, apply additional materials as needed.
Improper use and handling of this product can be hazardous to health and cause fire or explosion. Safety precautions with application instructions must be strictly followed during storage, handling, application and drying periods.
Numerial values are subject to normal manufacturing tolerances, colours and testing variances.
Allow for application losses and surfaces irregularities.
When applying by conventional spray, use adequate air pressure and volume to ensure proper automization.
Apply a wet coat in even, parallel passes, overlap 50% to avoid holidays, bare areas and pinholes. If required, cross spray at right angles to first pass.
Clean all equipment with Khemix 012 immediately after use.
Keep cure container tightly closed since repeated exposure to moisture will cause gellation. Moisture contaminated material is also subject to gassing on storage. Handle bulged containers with caution;lids may eject forcibly.
If a second coat of Khemix 450 is required, 8 hours is the minimum recoat time at 70º F (21 º C)
Note When applying Khemix 450 by brush or roller, it may essential to add 300ml.
Warranty
Khemix products are warranted to be free of defects in material or workmanship. If a product does not conform with this warranty. Buyer must be notify Khemix within five days of discovery of this defect, but in no event later than one year after delivery date or after expiration of the applicable shelf life, whichever is shorter. Khemix sole obligation under this Warranty shall be at its options, to credit Buyer's account, or to supply replacement material or repair. Failure to notify Khemix of nonconforming goods under this Warranty, within the time specified above shall bar buyer from recovery hereunder.
It is expressly understood that Khemix makes no other warranties concerning the goods, and the sole remedy of the buyer and the sole liability of Khemix for product defect shall be as set forth above. No other warranties, express or implied, whether of merchantability or of fitness for any particular use shall apply. Khemix shall not be responsible for consequential damages.
Any recommendation or suggestion relating to the use of the products made by Khemix either in technical literature or in response to specific inquiry is given in good faith, but it is for Buyer to satisfy itself of the suitability of the goods for its own particular purpose and it will be deemed to have done so.